Pengaruh Urutan Pencampuran Pemlastis pada Komponding Karet Terhadap Kinetika Vulkanisasi Menggunakan Model Deng-Isayev dan Kamal-Sorour

Authors

DOI:

https://doi.org/10.32734/jtk.v13i2.15550

Keywords:

deng-isayev, kamal-sorour, vulcanization kinetics, plasticizer

Abstract

Plasticizers play an important role in the rubber industry to facilitate the dispersion of additives into rubber. This research aims to study the effect of plasticizer mixing sequence on vulcanization kinetics. This relates to its effect on printing time and energy, as well as the cost of electricity used. Compound A was made by adding plasticizer at the mastication stage and compound B was made by adding plasticizer at the masterbatch stage. Kinetic parameters were determined using Deng-Isayev and Kamal-Sorour models. The results show that the Deng-Isayev model is closer to the experimental data than the Kamal-Sorour model. Compound A has a k value (3.0635x10-6 sec-1) and cure index (0.8403) slightly lower than compound B with a k value 3.3511x10-6 sec-1 and cure index 0.9260. However, the mixing order of the plasticizers did not significantly affect the vulcanization performance, either the reaction speed constant, reaction order, induction time, optimal vulcanization time, and cure index.

Downloads

Download data is not yet available.

References

O. H. Yeoh, “Mathematical modeling of vulcanization characteristics,†Rubber Chem. Technol., vol. 85, no. 3, pp. 482–492, 2012.

A. Hasan, R. Rochmadi, H. Sulistyo, and S. Honggokusumo, “The effect of ingredients mixing sequence in rubber compounding upon vulcanization kinetics of natural rubber: An autocatalytic model study,†Indones. J. Chem., vol. 18, no. 4, pp. 709–717, 2018.

A. K. Akinlabi, F. E. Okieimen, F. Egharevba, and D. Malomo, “Investigation of the effect of mixing schemes on reological and physico-mechanical properties of modified natural rubber blends,†Mater. Des., vol. 27, no. 9, pp. 783–788, 2006.

H. S. Ghari, A. J. Arani, and Z. Shakouri, “Mixing sequence in natural rubber containing organoclay and nano–calcium carbonate ternary hybrid nanocomposites,†Rubber Chem. Technol., vol. 86, no. 2, pp. 330–341, 2013.

A. Saputra, P. Satwikanitya, F. Puspita, M. W. Sya’bani, M. F. Agustian, and W. Pambudi, “Synthesis of epoxy oil from Waste Cooking Oil (WCO) using acetic acid and amberlite resin IR-120 as catalyst,†Eng. Appl. Sci. Res., vol. 50, no. 4, pp. 335–342, 2023.

H. Xu, T. Fan, N. Ye, W. Wu, D. Huang, D. Wang, Z. Wang, and L. Zhang, “Plasticization effect of bio-based plasticizers from soybean oil for tire tread rubber,†Polymers, vol. 12, no. 3, p. 623, 2020.

C. Bergmann and J. Trimbach, “Influence of plasticizers on the properties of natural rubber based compounds,†Kgk-Kautschuk Gummi Kunststoffe, vol. 67, no. 7–8, pp. 40–49, 2014.

M. M. Dharmaraj, S. S. Begum, and B. C. Chakraborty, “A study on nitrile rubber/polyvinyl chloride blend vulcanization kinetics with different fillers by using single isothermal rheograph,†J. Elastomers Plast., vol. 55, no. 6, pp. 896–916, 2023.

W. Urrego, M. A. Guzmán Sánchez, D. H. Giraldo, J. C. Posada Correa, and C. M. Rodríguez Ledezma, “Comparative study of three vulcanization kinetic models for natural rubber/leather wastes composites,†J. Elastomers Plast., vol. 55, no. 5, pp. 677–692, 2023.

C. Xiao, Q. Yang, K. Shao, Y. Li, S. Wan, and X. He, “Vulcanization kinetics and mechanical properties of filled ethylene-vinyl acetate copolymer rubber composites,†Int. Polym. Process., vol. 38, no. 4, pp. 496–504, 2023.

G. Milani and F. Milani, “Optimal vulcanization of tires: Experimentation on idealized NR-PB natural and poly-butadiene rubber blends, phenomenological smoothed numerical kinetic model and FE implementation,†Polym. Test., vol. 72, pp. 63–85, 2018.

J. Lubura, P. Kojić, J. PavliÄević, B. Ikonić, D. Balaban, and O. Bera, “A novel approach for simulation and optimization of rubber vulcanization,†Polymers, vol. 15, no. 7, p. 1750, 2023.

M. A. A. Amiruddin and S. S. Sarkawi, “A reological characteristics and kinetic study for sulphur accelerated vulcanisation of epoxidized natural rubber,†J. Rubber Res., vol. 26, pp. 363–372, 2023.

Y. Song, G. Wu, J. Peng, C. Zhang, D. Wang, and Q. Zheng, “Vulcanization kinetics of natural rubber and strain softening behaviors of gum vulcanizates tailored by deep eutectic solvents,†Polymer, vol. 263, p. 125504, 2022.

G. Milani and F. Milani, “Quasi-analytical kinetic model for natural rubber and polybutadiene rubber blends,†React. Kinet., Mech. Catal., vol. 123, no. 2, pp. 351–365, 2018.

S. Nikolova, M. Mihaylov, and N. Dishovsky, “Mixed peroxide/sulfur vulcanization of ethylene-propylene terpolymer based composites. Curing characteristics, curing kinetics and mechanical properties,†J. Chem. Technol. Metall., vol. 57, no. 5, pp. 881–894, 2022.

M. Raef, S. M. Hosseini, M. Nabavian Kalat, and M. Razzaghiâ€Kashani, “Vulcanization kinetics of styrene butadiene rubber reinforced by graphenic particles,†SPE Polym., vol. 2, no. 2, pp. 122–133, 2021.

D. B. García, M. A. Mansilla, M. Crisnejo, H. Farabollini, and M. M. Escobar, “Effect of carbon nanotubes content on the vulcanization kinetic in styrene–butadiene rubber compounds,†Polym. Eng. Sci., vol. 59, no. s2, pp. 327–336, 2019.

J. Vršková, I. Labaj, and P. Skalková, “Effect of different types of plasticizers on the properties of elastomeric blends filled with biopolymer,†NanoWorld J., vol. 8, no. 4, pp. 91–95, 2022.

P. Satwikanitya, A. Saputra, Muh. Wahyu Sya’bani, W. Pambudi, and M. Fitra Agustian, “Effect of plasticizer of epoxidized used cooking oil on rubber vulcanization kinetics,†Jurnal Penelitian Karet, vol. 41, no. 1, pp. 33–46, 2023.

M. R. Kamal, “Thermoset characterization for moldability analysis,†Polym. Eng. Sci., vol. 14, no. 3, pp. 231–239, 1974.

M. R. Kamal and S. Sourour, “Kinetics and thermal characterization of thermoset cure,†Polym. Eng. Sci., vol. 13, no. 1, pp. 59–64, 1973.

A. I. Isayev and J. S. Deng, “Nonisothermal vulcanization of rubber compounds,†Rubber Chem. Technol., vol. 61, no. 2, pp. 340–361, 1988.

G. Milani and F. Milani, “Quasi-analytical kinetic model for natural rubber and polybutadiene rubber blends,†React. Kinet., Mech. Catal., vol. 123, no. 2, pp. 351–365, 2018.

A. J. Marzocca and M. A. Mansilla, “Vulcanization kinetic of styrene-butadiene rubber by sulfur/TBBS,†Journal of Applied Polymer Science, vol. 101, no. 1, pp. 35–41, 2006.

E. Leroy, A. Souid, and R. Deterre, “A continuous kinetic model of rubber vulcanization predicting induction and reversion,†Polym. Test., vol. 32, no. 3, pp. 575–582, 2013.

P. Satwikanitya, A. Saputra, M. W. Sya’bani, and M. F. Agustian, “Kinetika vulkanisasi karet menggunakan bioplasticizer minyak kakao terepoksi,†Jurnal Teknologi Kimia Mineral, vol. 2, no. 1, pp. 31–37, 2023.

M. Chen, Y. Zhou, Z. Shen, J. Liu, R. Gao, X. Li, L. Zhang, and F. Li “A crosslinking kinetic model considering reversion effect with verification and its application in thick rubber vulcanization process,†Polymer, vol. 287, no. 17, p. 126443, 2023.

P. Kumawat, J. Chanda, S. K. Das, A. Ghosal, S. D. Gupta, and R. Mukhopadhyay, “Alternatives of resorcinol in carbon black filled belt skim compound: A sustainable approach to make tire,†Polym. Eng. Sci., vol. 61, no. 3, pp. 864–878, 2021.

S. M. Hosseini and M. Razzaghi-Kashani, “Vulcanization kinetics of nano-silica filled styrene butadiene rubber,†Polymer, vol. 55, no. 24, pp. 6426–6434, Nov. 2014, doi: 10.1016/j.polymer.2014.09.073.

J. Wu, W. Xing, G. Huang, H. Li, M. Tang, S. Wu, and Y. Liu, “Vulcanization kinetics of graphene/natural rubber nanocomposites,†Polymer, vol. 54, no. 13, pp. 3314–3323, 2013.

N. M. Setyadewi and H. E. Mayasari, “Curing characteristic of various accelerators on natural rubber/chloroprene rubber blends,†Jurnal Dinamika Penelitian Industri, vol. 31, no. 2, pp. 154–162, 2020.

I. E. Wijayanti, E. Erliasna, and Solfarina, “Perbandingan metode gravimetri dengan spektrofotometri uv-vis untuk penentuan orde reaksi pada proses adsorpsi pewarna alami,†Journal of Innovation Research and Knowledge, vol. 2, no. 5, pp. 4947–4952, 2022.

Published

2024-09-28